Non-Asbestos Product Manufacturing

Introduction to Non-Asbestos Product Manufacturing

The non-asbestos product manufacturing industry emerged as a direct response to the growing awareness of the health risks associated with asbestos exposure. This industry focuses on developing and producing materials that replicate the beneficial properties of asbestos—such as heat resistance, durability, and fireproofing—without the associated hazards. Over the years, advancements in material science have enabled manufacturers to create innovative alternatives, including synthetic fibers, ceramics, and other composites, which are now widely used across various sectors. Non-asbestos products are integral to industries such as construction, automotive, and manufacturing, where safety and performance are paramount.

The shift toward non-asbestos products gained momentum in the late 20th century as regulatory frameworks tightened and public health concerns grew. Manufacturers began to explore and invest in safer substitutes, leading to the development of materials like fiberglass, aramid fibers, and mineral wool. These alternatives not only meet the technical demands of industrial applications but also align with modern safety and environmental standards, making them a cornerstone of sustainable manufacturing practices.

Why Asbestos Was Used in Product Manufacturing

Before the transition to non-asbestos materials, asbestos was a cornerstone of product manufacturing due to its unique combination of properties. It was highly valued for its heat resistance, tensile strength, and chemical inertness, making it an ideal material for a wide range of applications. Asbestos was used in the production of insulation, gaskets, brake linings, and cement products, where its durability and fireproofing capabilities were critical. Additionally, its affordability and availability made it a cost-effective choice for manufacturers seeking to enhance the performance and longevity of their products.

However, the health risks associated with asbestos exposure, including respiratory diseases and cancer, prompted a global shift away from its use. The manufacturing industry began to prioritize the development of non-asbestos alternatives that could replicate the functionality of asbestos without endangering workers or consumers. Today, non-asbestos product manufacturing represents a safer and more sustainable approach, ensuring that industries can meet their technical needs while protecting public health and the environment.

Types of Asbestos Used in the Industry

The non-asbestos product manufacturing industry, while primarily focused on creating alternatives to asbestos, historically utilized asbestos fibers during the transition period to safer materials. These fibers were incorporated into products to enhance durability, heat resistance, and insulation properties:

Chrysotile (White Asbestos): Chrysotile was the most commonly used type of asbestos in this industry due to its flexibility and ability to be blended with other materials. It was often used in the production of reinforced cement, textiles, and gaskets, where its heat resistance and strength were critical.

Amosite (Brown Asbestos): Amosite was valued for its superior heat resistance and was occasionally used in manufacturing processes for products requiring high-temperature tolerance, such as insulation boards and thermal barriers.

Crocidolite (Blue Asbestos): Crocidolite was rarely used but found applications in products requiring exceptional chemical resistance and durability, such as certain types of cement and filtration systems.

While asbestos played a role in the early stages of non-asbestos product manufacturing, the industry has since shifted to safer alternatives, such as fiberglass, mineral wool, and other synthetic fibers, to eliminate the health risks associated with asbestos exposure.

Common Types of Asbestos Products in Non-Asbestos Product Manufacturing

Although the term “non-asbestos product manufacturing” refers to industries that transitioned away from asbestos, many of these industries historically relied on asbestos-containing materials before safer alternatives were developed. Asbestos was used in the production of various components due to its heat resistance, durability, and insulating properties. Common types of asbestos products used in these industries include:

Asbestos Textiles: Asbestos was widely utilized in the production of textiles due to its exceptional heat resistance and durability, making it an ideal material for protective clothing and gear. Asbestos fibers were spun and woven into fabrics that were then used to manufacture heat-resistant clothing, gloves, and other protective equipment. These products were particularly valuable in industries where workers were exposed to extreme heat, such as foundries, welding operations, and firefighting. The fireproof quality of asbestos textiles ensured that they could withstand high temperatures without degrading, providing critical protection for workers in hazardous environments. Despite their effectiveness, the health risks associated with asbestos exposure eventually led to the decline of these products.

Asbestos Gaskets and Seals: Asbestos gaskets and seals were essential components in machinery and equipment, particularly in industries requiring high-temperature and high-pressure operations. These products were designed to create leak-proof seals in engines, boilers, and other industrial systems, ensuring efficient and safe operation. The heat resistance and durability of asbestos made it an ideal material for these applications, as it could maintain its integrity under extreme conditions. Asbestos gaskets and seals were commonly used in automotive, marine, and industrial machinery, where their ability to withstand thermal stress and chemical exposure was highly valued. However, the health hazards posed by asbestos fibers led to the development of safer alternatives over time.

Asbestos Brake Pads and Clutches: Asbestos brake pads and clutches were integral to the automotive and industrial machinery sectors, where their friction and heat resistance were critical for performance. These components were used in vehicles, heavy machinery, and equipment that required reliable braking and clutch systems under demanding conditions. Asbestos fibers provided the necessary durability and thermal stability to withstand the high friction and heat generated during operation. This made asbestos brake pads and clutches a popular choice for many years, particularly in military and industrial applications. However, the discovery of asbestos-related health risks prompted a shift toward non-asbestos materials in these products.

Asbestos Insulation Materials: Asbestos insulation materials were extensively applied to machinery, pipes, and equipment to prevent heat loss and protect against fire. These materials were used in a variety of industries, including construction, shipbuilding, and manufacturing, where thermal efficiency and fire safety were paramount. Asbestos insulation was particularly effective in high-temperature environments, such as boiler rooms and engine compartments, where it provided both heat resistance and durability. Its widespread use was driven by its affordability and effectiveness, but the health risks associated with asbestos exposure eventually led to its replacement with safer insulating materials.

Asbestos Cement Products: Asbestos cement products were a cornerstone of construction materials, valued for their strength, durability, and fireproofing properties. These products included panels, tiles, pipes, and roofing materials, which were used in both residential and industrial construction. Asbestos cement was particularly popular for its ability to withstand harsh environmental conditions, such as extreme temperatures and moisture, without deteriorating. Its fire-resistant properties made it a preferred choice for applications where safety was a concern, such as in building walls and ceilings. Despite its advantages, the health hazards linked to asbestos cement products led to their decline and replacement with non-asbestos alternatives in modern construction practices.

Companies That Manufactured Asbestos Products

Several companies were key producers of asbestos-containing materials before transitioning to non-asbestos alternatives. These include:

Johns-Manville Corporation: The Johns-Manville Corporation was one of the most prominent producers of asbestos-containing materials, with a history deeply intertwined with the development and expansion of the asbestos industry. Founded in the 19th century, the company became a leader in manufacturing asbestos textiles, insulation, and cement products, which were widely used across various industries. Johns-Manville’s asbestos textiles were utilized in protective clothing and industrial applications, while its insulation materials were applied to machinery, pipes, and buildings to enhance thermal efficiency and fire resistance. The company also produced asbestos cement products, such as panels and pipes, which were valued for their strength and durability in construction. Despite its success, Johns-Manville faced significant legal and financial challenges as the health risks of asbestos exposure became widely recognized, ultimately leading to its transition to non-asbestos alternatives and its role in asbestos litigation history.

Raybestos-Manhattan, Inc.: Raybestos-Manhattan, Inc. was another key player in the asbestos industry, specializing in the production of asbestos brake pads, clutches, and gaskets. These products were essential in automotive and industrial machinery, where their heat resistance and durability were critical for performance under high-stress conditions. The company’s expertise in friction materials made it a trusted supplier for industries requiring reliable braking and sealing solutions. Raybestos-Manhattan also expanded its operations to include asbestos textiles and other industrial products. However, like many other companies in the asbestos industry, it faced mounting legal and regulatory pressures as the dangers of asbestos exposure became evident. This led to a gradual shift away from asbestos-containing products and a focus on safer alternatives .

Eagle-Picher Industries: Eagle-Picher Industries was a significant producer of asbestos insulation and cement boards, which were widely used in industrial and construction applications. The company’s asbestos insulation products were particularly valued for their ability to prevent heat loss and protect against fire, making them a staple in high-temperature environments such as power plants and manufacturing facilities. Eagle-Picher also manufactured asbestos cement boards, which were used in construction for their strength and fireproofing properties. Despite its contributions to industrial efficiency, the company eventually ceased the production of asbestos-containing materials as the health risks associated with asbestos exposure became undeniable. Eagle-Picher’s involvement in asbestos litigation further underscored the widespread impact of the asbestos industry on public health and corporate accountability.

Armstrong World Industries: Armstrong World Industries was a major manufacturer of asbestos cement panels and tiles, which were widely used in construction and industrial settings. These products were prized for their durability, fire resistance, and versatility, making them a popular choice for building walls, ceilings, and flooring. Armstrong’s asbestos cement panels and tiles were integral to both residential and commercial construction projects, providing cost-effective and reliable solutions for architects and builders. However, as the health hazards of asbestos became more apparent, the company transitioned to non-asbestos materials, aligning with evolving safety standards and regulatory requirements. Armstrong’s shift away from asbestos reflected the broader industry trend toward safer and more sustainable building materials.

Turner & Newall, Ltd.: Turner & Newall, Ltd., based in the United Kingdom, was a global leader in the production of asbestos textiles and insulation materials. The company’s asbestos textiles were used in a variety of applications, including protective clothing and industrial equipment, while its insulation materials were applied to machinery and buildings to enhance thermal efficiency and fire safety. Turner & Newall’s operations extended across multiple countries, making it one of the most influential players in the global asbestos market. However, the company’s reliance on asbestos eventually led to significant legal and financial challenges as the health risks of asbestos exposure became widely recognized. Turner & Newall’s legacy highlights the dual-edged nature of asbestos as both a valuable industrial material and a source of profound health and environmental concerns .

These companies played a significant role in the widespread use of asbestos before the health risks associated with the material became widely recognized. Today, many of these industries have shifted to safer, non-asbestos alternatives to protect workers and consumers.

Non-Asbestos Product Manufacturing Workers are at Risk of Asbestos-Related Diseases

Non-asbestos product manufacturing workers, particularly those involved in industries transitioning from asbestos-based materials to safer alternatives, face a significant risk of asbestos exposure. Historically, asbestos was widely used in manufacturing due to its strength, heat resistance, and insulating properties. Even in facilities producing non-asbestos products, workers may still encounter asbestos during the handling of legacy equipment, contaminated raw materials, or during the demolition or renovation of older facilities. Medical research has conclusively demonstrated that asbestos exposure can lead to the following health complications:

Mesothelioma – Workers in non-asbestos product manufacturing are at risk of developing mesothelioma, a rare and aggressive cancer, due to inhaling airborne asbestos fibers. These fibers may be released from older machinery, insulation, or contaminated materials still present in manufacturing environments .

Lung Cancer – The maintenance and operation of older manufacturing equipment or facilities often involve disturbing asbestos-containing materials, such as insulation, gaskets, or fireproofing. This disturbance releases asbestos fibers into the air, significantly increasing the risk of lung cancer for workers who inhale them .

Throat Cancer – Inhalation or ingestion of asbestos fibers during tasks such as repairing or dismantling older equipment could lead to cancers of the larynx and pharynx. Insufficient protective measures in the past further exacerbated this risk for workers in non-asbestos product manufacturing .

Stomach Cancer – Workers could inadvertently ingest asbestos fibers, particularly if they ate in contaminated areas or failed to clean up properly before meals. This exposure has been linked to an increased risk of stomach cancer. Contaminated raw materials or legacy asbestos-containing components in manufacturing facilities contribute to this risk .

Colon Cancer – Known as colorectal cancer, this condition may result from ingesting asbestos fibers. Workers in non-asbestos product manufacturing may still encounter asbestos contamination in raw materials or during facility renovations, which could contribute to the development of this type of cancer .

Asbestosis – This chronic lung disease, caused by the inhalation of asbestos fibers, leads to scarring of lung tissue and significant breathing difficulties. Asbestosis is a direct result of prolonged exposure to asbestos, which may still occur in facilities with legacy asbestos-containing materials or equipment .

Although the industry has shifted to safer alternatives, the legacy of asbestos use continues to pose risks. Modern safety protocols, including the use of personal protective equipment (PPE), proper ventilation, and strict adherence to asbestos abatement regulations, are essential to protect workers from the long-term health effects of asbestos exposure.

Learn more about the diseases asbestos can cause.

Asbestos Exposure in the Non-Asbestos Product Manufacturing Industry

While asbestos is most commonly associated with industries that directly manufacture asbestos-containing products, workers in non-asbestos product manufacturing industries were also at risk of exposure. This occurred because asbestos was often used as an additive or component in machinery, equipment, or materials used during the manufacturing process. Workers in these industries were exposed to asbestos fibers during routine tasks or while working near others handling asbestos-containing materials (ACMs).

Key tasks that exposed workers in non-asbestos product manufacturing to asbestos included:

Machinery Maintenance and Repair: Many manufacturing facilities relied on heavy machinery that contained asbestos in components such as gaskets, seals, and insulation. Maintenance workers were exposed to asbestos when repairing or replacing these parts, especially during tasks like grinding, cutting, or sanding.

Boiler and Pipe Insulation Maintenance: Manufacturing plants often used asbestos-insulated boilers, pipes, and steam systems to manage heat. Workers performing maintenance or repairs on these systems could disturb asbestos insulation, releasing fibers into the air.

Use of Asbestos-Containing Equipment: Equipment such as conveyor belts, ovens, and kilns often contained asbestos for its heat-resistant properties. Workers operating or maintaining this equipment were at risk of exposure, particularly if the asbestos materials became worn or damaged.

Facility Construction, Renovation, or Demolition: Many manufacturing facilities were built with asbestos-containing materials, including insulation, roofing, flooring, and cement. Workers involved in construction, renovation, or demolition activities could disturb these materials, leading to airborne asbestos exposure.

Handling Raw Materials Contaminated with Asbestos: In some cases, raw materials used in non-asbestos product manufacturing were contaminated with asbestos. Workers handling or processing these materials could unknowingly be exposed to asbestos fibers.

Proximity to Asbestos-Containing Materials: Even workers not directly handling asbestos-containing materials could be exposed if they worked near areas where asbestos dust was generated, such as during maintenance or repair activities. Poor ventilation in manufacturing facilities often exacerbated this risk.

The risk of take-home exposure was a significant concern for workers in non-asbestos product manufacturing. Asbestos fibers could adhere to workers’ clothing, shoes, and personal items, allowing them to unknowingly bring the hazardous material into their homes. Family members were at risk of secondary exposure through activities such as shaking out or laundering contaminated clothing. This type of exposure has been linked to serious health conditions, including mesothelioma, asbestosis, and lung cancer, highlighting the far-reaching dangers of asbestos in the workplace.

Our Law Firm Assists Non-Asbestos Product Manufacturing Workers with Asbestos-Related Conditions

Workers in the manufacturing industry, even those not directly involved in producing asbestos-containing products, were often exposed to asbestos through industrial equipment, facility insulation, and raw materials used in the production process. Asbestos was commonly found in machinery, gaskets, protective gear, and building materials used in factories, leading to long-term health risks for workers. Many of these individuals have since developed serious illnesses such as mesothelioma, lung cancer, and asbestosis. If you or a loved one has been diagnosed with an asbestos-related disease, you may be entitled to compensation. Our law firm is committed to guiding manufacturing workers and their families through the legal process, providing comprehensive support in the following areas:

Asbestos Trust Claims
Many companies that used asbestos-containing materials in their manufacturing facilities have established trust funds to compensate workers diagnosed with asbestos-related diseases. Filing a claim with these trusts does not require a lawsuit and can provide financial relief for medical expenses, lost wages, and other costs. Our legal team can help determine your eligibility and ensure you receive the compensation you deserve.

Asbestos Lawsuits
Manufacturers and suppliers of asbestos-containing materials used in non-asbestos product manufacturing plants can be held accountable through legal action. Workers exposed to asbestos while operating machinery, maintaining factory equipment, or working in older industrial buildings may be eligible to file a lawsuit. Compensation from these lawsuits can help cover medical bills, lost wages, pain and suffering, and other damages. Our experienced attorneys are dedicated to fighting for the rights of manufacturing industry workers.

Asbestos Disability Claims
Workers diagnosed with asbestos-related conditions may qualify for Social Security disability benefits if their illness prevents them from working. Additionally, veterans who were exposed to asbestos while working in military production facilities or defense-related manufacturing may be eligible for veterans’ disability benefits. These claims provide essential financial support for affected individuals and their families.